waterproof plus mode kit group buy

13941 Views 43 Replies 8 Participants Last post by Dougie, Mar 21, 2014

spyrius

Discussion Starter · Nov 18, 2013

Hi All,
I am planning to add TL1000R PLUS(+) MOD to my TLR based on Mako's drawing, while it is off use. Before I order all components, I was wondering if anyone is interested in purchasing a pre-made kit ? If there is interest, I can make some more for Tiller riders.

Plus mod bridges OEM wiring and adds extra power to coils. Apparently it is one of the best frequent mods to TL1000R bike.

I am planning to use quality components (high temp Panasonic relays and japanese Jazaki connectors, all waterproof). Should be a direct swap, no cutting to loom necessary. All professionally soldered and simple to fit (I will try to write up simple installation guide). Relays are japanese matshushita micro relays with tabs and all connectors will be brass with sealing sheats, crimped onto #12 AWG cables. The wiring will be fused with waterproof 20a fuseholder (miniblade fuse included)

Total cost of £40 ($65) for kit including tracked delivery worldwide. Kits can be done within 2-3 weeks. High cost of kit is due to japanese connectors and relays.

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humle

· #2 · Nov 18, 2013

Count me in.

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TLR '99: Custom paintjob - Terry Shepherd: +3mm JE pistons, High comp. Flowed heads, Modified cams - Sharkskinz airbox - ITG Airfilter - XtremeGP underseat exhaust - PCIII USB - Dymag 7-spoke Forged Wheels - +2 tooth on rear sprocket - Bitubo rear damper - Hayabusa '06 Forks with Racetech internals - Braided smoked brake-hoses - Vesrah Sinter brake pads - Magical Racing Replica Carbon Mirrors - Magical Racing Carbon front hugger - Rear hugger - ZG Smoke Double Bubble Screen - Clear Clutch Cover - Vandriver: Clutch Pressure Plate, Billet clutch res., Returnspring + seat - Pazzo Levers - Dunlop SportSmart2 - 520 chain conversion + other stuff :laugh

TLR #2: Not running: The ICE Motorsports TLR - 1080ccm - Sam's GSXR Slipper Clutch - Penske rear shock - GSXR1000K7 fork - Matrix M4 Steering Damper - carbon fiber bodywork - carbon airbox - ITG Airfilter - PCII - Full M4 Stainless Race system - GSXR1000K4 OEM cans - Braided hoses - 520 chain conversion

EvilTwinTLR

· #3 · Nov 18, 2013

4

This

is

Text Font Green Tree Sky

without

Baseball player Sports Sports equipment Sport venue Ball game

Pitcher Drinkware Glass Jug Tableware

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spyrius

Discussion Starter · #4 · Nov 18, 2013

EvilTwinTLR said:
This

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without

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"Before I order all components, I was wondering if anyone is interested in purchasing"
have not ordered anything yet -> therefore can't take pictures of product that I have not assembled yet

Once people put themselves on list, I order all stuff and put pics of assembly in progress

Dougie

· #5 · Nov 18, 2013

humle said:
Count me in.

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Is 10 the minimum order before making these.? (had to think of something to say as my name is 1 character too short to be allowed).

spyrius

Discussion Starter · #6 · Nov 18, 2013

Dougie said:
Is 10 the minimum order before making these.? (had to think of something to say as my name is 1 character too short to be allowed).

well, first five people on the list will get first batch made and delivered. Then when the list reaches 10th name, people on 6-10 position get the second batch done).

Since there is a request for pictures and people are getting interest, I am going to buy components for 5 kits tomorrow anyway.

So luckily within a week I can start shipping the kits for first 5 people on list...

Brainless

· #7 · Nov 18, 2013

How do you plan on waterproofing the coil terminals when they are not by design and cannot be replaced as they are epoxied into the coil? :O

spyrius

Discussion Starter · #8 · Nov 18, 2013

Brainless said:
How do you plan on waterproofing the coil terminals when they are not by design and cannot be replaced as they are epoxied into the coil? :O

..hi-temp silicone sleaves on connectors. They fit nicely and create a lip in front which prevents water getting in. It is not waterproof, but can prevent moisture getting in. Coil terminals are .250 spades, therefore there is not much you can do about it with the way suzuki designed it. The main focus of kit is to make sure the fuse, relay and relay socket are waterproof.

Brainless

· #9 · Nov 18, 2013

Just trying to help here. I made quite a few of them... the coil spades are different size actually If you're planning on replacing the small loom between the main harness and the coil: one of them is .250 and the other is the smaller one: .125 I think. :thumbup

I think Suzuki planned (and spent a little more money) on having that weird little loom for maintenance purposes as opposed to going straight to the coil from the main loom.

Reactions: 1

EvilTwinTLR

· #10 · Nov 19, 2013

spyrius said:
"Before I order all components, I was wondering if anyone is interested in purchasing"
have not ordered anything yet -> therefore can't take pictures of product that I have not assembled yet

Once people put themselves on list, I order all stuff and put pics of assembly in progress

I would imagine that you made a prototype...with....pitchers. Yes?

spyrius

Discussion Starter · #11 · Nov 29, 2013

little update:
components arrived yesterday by grumpy royal mail postman. I have enough parts to make 5 kits, so will start soldering & crimping tomorrow. Will post pictures by end of saturday

, so please stay tuned.

spyrius

Discussion Starter · #12 · Nov 30, 2013

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this is the kit after saturday's assembly, before I fitted to bike (please note that terminals are not having silicone sheaths yet, as I was measuring voltage drop on the ignition coils)

bit fiddly to insert through positive battery cap.

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spyrius

Discussion Starter · #13 · Nov 30, 2013

The fitting guide:

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spyrius

Discussion Starter · #14 · Nov 30, 2013

I have already upgraded my Regulator/Rectifier to MOSFET unit and replaced charging terminals with sealed Metripack630 connectors. I got stable 14.2V in loom.
I have measured voltage drop on the ignition terminals:
previously : 11.4V (drop of 2.8V = 19.8% loss)
now : 14.15V (drop of 0.34%)

Reactions: 2

spyrius

Discussion Starter · #15 · Nov 30, 2013

So if anyone interested could he/she put himself on list and send £40 (UK shipping) or $75 (worldwide shipping to USA, Canada, Australia etc) via paypal to [email protected]

At the moment, there is
1. Humle
2. Dougie
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....

spyrius

Discussion Starter · #16 · Dec 2, 2013

1. Humle
2. Dougie (paid)
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5.

Dougie

· #17 · Dec 2, 2013

If it's not to late can I have the round terminals to the battery left uncrimped and longer so I can connect them to a new auxiliary fusebox on my Cagiva Navigator which for location reasons is going to be near the rear of the seat.

Will not therefor need an inline fuse.

spyrius

Discussion Starter · #18 · Dec 3, 2013

1. Humle (paid)
2. Dougie (paid)
3.
4.
5.

RichTLR

· #19 · Dec 8, 2013

spyrius said:
1. Humle (paid)
2. Dougie (paid)
3. richtlr
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I'll take one please

zx210

· #20 · Dec 9, 2013

Add me to the list please.

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