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Does anybody know what the size of the cilinder bore in the casings is, or the outside diameter of the cilinder "bushes" for that matter.

I haven't got a disassembled engine lying around at the moment so I thought I'd ask over 'ere.
 

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Well someone has a picture on the board of a window in the block at 106mm...I measure the cylinder at 107mm OD at the base stepping up to 108mm right at the base of the main casting. This is from ACTLS's old TLS motor 1998 vintage IIRC.
 
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