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  1. Brake help please!!! Rebuilt calipers

    Help Forum
    Brake help please!!! Suzuki TL1000S with TLR 6-piston calipers: I just rebuilt my front calipers with new seals, and cleaned the pistons really well. I oiled them with brake fluid and pushed them in all the way. Some did not go in easily though. Then put the calipers on the bike, and gravity...
  2. Fork Rebuild question

    Suzuki TL1000R & TL1000S Forum
    I haven't compared the TLS forks with the ones in this video, but can I use this video from Delboy's garage to rebuild my forks without using the specialized tools?
  3. Gold-line steering damper rebuild?

    Suzuki TL1000R & TL1000S Forum
    I have asked before, so sorry for trying again. Ive got a gold-line steering damper that is leaking badly. Ive tried rebuilding it but the internals were not what I was expecting. (just a load of o-rings and no seals as such) Does anyone have a diagram of how it should look inside?Thanks.
  4. Slowest engine rebuild thread..... with questions

    Suzuki TL1000R & TL1000S Forum
    I'm in the process of rebuilding an engine for my TLS and I'm positive it's going to take forever (2 kids, old house, needy dogs, etc....). Along the way I'm sure I could use some advice on certain things and I figure I should probably keep it all in one thread. So here it is.... The Slowest...
  5. I have 3 tlr engines and need some help.

    Motor Tear Down and Rebuild
    Hey guys I just bought a tlr with a non working engine. Guy said it needs tb synced and Valves need to be reshimed. ( yeah right) .At any rate he threw in a second blown engine. he said he was wheeling it and tada blew it. I had a tlr before and bought a spare engine that SUPPOSEDLY WORKS Im...
  6. Hyperpro damper rebuild

    Help Forum
    Any one done it or knows how to do it? Apparently I have an air bubble in the one I bought several months ago, makes it kind of notchy in the center. I emailed Hyperpro and they offered to sell me a new one for just E100 ...!
  7. TLR Engine rebuild for stunt

    Motor Tear Down and Rebuild
    Privet everybody from Moscow. It was a great season for me with my TLR '01. I fond of stunting a little, most of all wheelies and stopies... I learned riding in balance and when I get it, my engine quickly said me "that's all" Here is a link on youtube of my video...
  8. FS - TLS waterpump seal rebuild kit - $50 shipped

    Looking to Sell
    selling this since i doubt ill ever need to do this again, my motor has a brand new seal set and a new shaft :jack and only 2500 miles. selling leftover parts from rebuild time. pump cover oring, drain gasket, two (2) new mechanical seal sets, used impeller in good condition, oil seal, extra...
  9. My strip down and eventually rebuild has started

    Suzuki TL1000R & TL1000S Forum
    As Ive said on here before, my engine has thrown its hand in so while that gets sorted I'm going to get the frame p/coated and make it look nice again as it was starting to look very tired....
  10. Brembo MC rebuild

    Open Forum
    I've got a non radial MC off a 2001 Aprilia and I'm having a bit of trouble finding a rebuild kit for it. The Aprilia forum people seem to say that Brembo doesn't really sell rebuild kits except possibly to KTM, so they're no help. They only part number I can find is "2E31+15" so I'm...
  11. ? about fork rebuild

    Suzuki TL1000R & TL1000S Forum
    I took my forks to a local shop to have them inspect them. 2 and a half weeks later they say it is going to cost 1100 dollars. A: i was hoping to spend like 300 so a little sticker shock there. B: i went to pick them up since i didnt have that kind of money right now and it doesnt even look like...
  12. need quick engine rebuild help please

    Help Forum
    I need to know where these bolts came from please.... i seem to have put them in the tray with everything from the front cylinder head,, but i have put all of the bolts back in the head and put the cover back on and have no holes for these to go in to,,,,,, in the garage now, so anything would...
  13. TLR rebuild for 2009

    Suzuki TL1000R & TL1000S Forum
    It's been an interesting winter/spring to say the least... what with putting loads of work (read: money) into my TLR, the collarbone thing, etc. We have done 85-90% of the work on the bike, with this weekend's big job being the fitting of the race glass bodywork... arrrrrgggghhhhh. I wish I had...
  14. 97 TL 1000 S stretched and dropped

    Bike Pictures
    here's a couple picture of our rebuild of my buddy's tls, cracked the frame bringing it down from a stand up. so instead of just junking it, we rebuilt it and had some fun in the process. after the crash, he was able to just coast it off the road thankfully! stripped down after we welded up...
  15. Help TLS engine strip down and rebuild

    Suzuki TL1000R & TL1000S Forum
    I've just got the engine out - 3rd gear is my target - However any help in this process would be appreciated (complete engine srtip and rebuild)- Any tips or tricks? - Any pics?? ... Has anyone detailled this process?? Any help would be appreciated - I travel 2000 miles on it in 4...
  16. Picture Whore,,,, engine rebuild coming on :)

    Motor Tear Down and Rebuild
    Thought i would put some of my rebuild pictures on here as i am now,, finally,, in the process of putting the thing back together,, i am now waiting for the 'piston pin circlips' to arrive in the post, as i dont want to skip on 50p worth of clips and have one break, and i can get the heads...
  17. Engine Rebuild

    Motor Tear Down and Rebuild
    I posted on here a while ago regarding my gear problem,,,, and established that i have broken the dogs on the second gear cog.... the question now, is from start to finish,,, once the motor is out,,, how long it will take to rebuild it if i have only got evenings and weekends to do it in?? I...
  18. TL1000s The rebuild Starts Here

    Suzuki TL1000R & TL1000S Forum
    Hi All!!! Well I have just managed to get my hands on a full set of black faring for the TL. I am picking it up on Thursday, happy days. So on Saturday I though let’s strip the bike clean it up and get it ready for the new fairing. The problem was once I had it all stripped down I could not...
  19. bike rebuild, lil preview.

    Suzuki TL1000R & TL1000S Forum
    well, i finally got the ball rolling on the tiller. had a few neat ideas that i thought i would share. i made my own tail risers, a bit higher than vans, but with the extra height i am now making my own undertail/tray that will be flat so i can use it for sompthing. i am also relocating the...
  20. Rebuild TLS 1997

    Suzuki TL1000R & TL1000S Forum
    Hello, I have spend the last 6 months to rebuild en pimp up my bike. I had a TLS from 1997 in the red color. Here see some pics how my bike look liked when i bought him.... First i have painted the body work.... Then I drived a while like this... Next was the frame, rims etc...