Fitting BMW K46 fuel pump(S1000R?)
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Thread: Fitting BMW K46 fuel pump(S1000R?)

  1. #1
    GP Champ ouzi's Avatar
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    Fitting BMW K46 fuel pump(S1000R?)

    Pretty much nothing to tell, few pics enyway to make easy for beginners
    Should be usable to any similar fittings too, like Suzuki Swift and Dodge Caravan pump. Dont know if they reguire any crafting.

    Straighten these tabs, both sides:


    Like this:


    Remember to open fuelhose clamp, then you can take old one out by pulling it from bottom after you have open rubberhousing halves from housing.(didnt picture it, you´ll find out)

    Take rubberboot off from orig. pump and take this clip off to get suction mesh to new one:



    For comparison, yellow is OEM:





    Put it to new pump, i used little gas proof silicone to get it properly sealed and "glued" cause lost my clip(flew somewhere):



    Install bottom rubber back:



    And pump:



    Remember to bend tabs back:



    I had wiring-loom with, cut useless parts off and put neg. thru midpoint of protective tube:



    Then cut wires, soldered connectors and connect them. There we have it to throw back in!



    Final product:



  2. #2
    AMA Pit Boss rufer's Avatar
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    Excellent! I'd consider a new fuel filter, too, but I'm sure you thought about this.

    Greetings
    Rufer
    German TL1000cup champion 2007, 2008 & 2009. Now on GSX-R 1000 K5/K6

  3. #3
    Silver Subscriber Rich's Avatar
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    Interesting solution to the problem, well done
    TLOTM March 2010

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  5. #4
    Evil Twin chris_psmith's Avatar
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    Glad it got to you Ok, looks like it was a perfect match, nice write up.

    Chris

  6. #5
    GP Champ ouzi's Avatar
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    I´m getting new fuel filter, bike in pieces now so no hurry. Just made to show that is perfect fit. When i get dads suspension settled i try to make flow test, just little hard when i have wiring loom in one corner and tank at another and fuel rail out of teared engine

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