Motor Tear Down and Rebuild [Archive] - TLZone Forums

: Motor Tear Down and Rebuild



  1. TLR engine crankcase markings
  2. FREE Engine Stand Motor Mount
  3. 2000 tl1000r
  4. 62k miles and one track day too many - need a crank
  5. Kingquad 750 swap
  6. Pillion rear set refurb
  7. Swingarm removal help
  8. Need help with 99 Suzuki tl1000r
  9. New fairing kit needed
  10. Cam Timing
  11. Complete motor rebuild
  12. Starter motor help needed
  13. Poor mans tool for change main crank bearings
  14. Gaskets/parts needed for gearbox swap
  15. Unknown engine part?
  16. Professional teardown on Kendall Berg 1140 engine
  17. Coolant bottle overflowing AND getting sucked back
  18. oil sump baffle
  19. Engine rebuild and oil pump question
  20. TLS_ECM_color.jpg
  21. tearing down motor, sides of pistons
  22. third gear gone...just checking hosting website with pics
  23. TLS lacking top end power after engine rebuild
  24. Push Rod and Countershaft Seal Replacement (DRAFT)
  25. Countershaft seal, help!!!
  26. getting there
  27. Light nights and warmer temps coming soon
  28. Engine Rebuild, Mods and Checklist
  29. Tl1000r 2003 engine dying
  30. TLS clutch assembly problem
  31. Sump nut
  32. 2003 TL1000R seized
  33. Who can give ideas on oil color?
  34. TLS -97 clutch... Plate offset and washers
  35. Best way to break in a rebuilt motor
  36. My TLS engine rebuild
  37. Engine Removal
  38. stator cover removal tl1000r
  39. Injectors
  40. aaaargh .
  41. Engine calfed
  42. Installing new starter clutch
  43. Lost 4th gear
  44. Timing - HELP !
  45. Who can rebuild my mayo'ed motor?
  46. rpm
  47. 98 TLS trans & engine problems
  48. Help me, should I replace my gearbox?
  49. Seating new piston rings
  50. 99 tl tranny
  51. Tl1000s final drive bearing replacement,long job?
  52. 99 TLs tear down and re build project.
  53. NEED Help!!!ICEMAN Down!!!!
  54. Clutch Cover Removal
  55. whats gone wrong here then?
  56. intnresting project tl1000s
  57. Tacho question ...
  58. 6 bolt clutch onto '97 tls questions
  59. Shes about ready to drop like 9 month fetus!!!
  60. spark plug conversion ???
  61. 97 TLS possible clutch causing lock up?
  62. gasket /sealant ????
  63. stranded!!!
  64. reed valve
  65. slippin clutch please help
  66. Can trans be rebuilt without removing and tearing down the motor?
  67. Tl stuck in 3rd or 4th gear
  68. Clutch Center bolts
  69. The fuel pump wonīt prime after the winter??
  70. Watch your Crank Nuts !!!
  71. Ring-in GPS fix and its free
  72. rear head question
  73. Sump access
  74. broken stud removal 102
  75. Ticking noise
  76. Crank won't spin?!
  77. I have 3 tlr engines and need some help.
  78. TL1000r erratic spark.
  79. Torque Settings
  80. trouble with bogging down! help!?
  81. big ends ?
  82. TL1000S Full gasket kit part number?
  83. oil in coolant? head gasket?
  84. Handy nut compatibility (rear sub-frame, upper and rear sprocket)
  85. Valve grinding paste
  86. Homemade Clutch Basket Tool
  87. HIccup with putting the cases back together
  88. Output Shaft end float?
  89. Started hesitating before firing up while pushing the button
  90. Security Torx for ignition
  91. Problem with front suspension
  92. TL 1000s Knocking Noise
  93. books?
  94. my tl1000r is down and I dont know why or where to start Help!!!!!!
  95. Help it's in bits!!!
  96. Primary gear and rotor nuts with engine out of bike
  97. Locating Securing / Captive bolt number and washer/speed sensor code (ANSWER)
  98. Can anyone help me with a part number?
  99. Another mysterious oil leak!
  100. Repairing Broken Crankcases around the Clutch Bearing.........................
  101. The noise in the front head
  102. Coolant leak
  103. Question about valve-springs?
  104. restart problem with feulpump relay
  105. Gear shifter forks?
  106. Conrod big end oil clearance.
  107. Help with installation of cam idler gear
  108. TLS trans parts fit TLR?
  109. Engine vibrations.
  110. Larger valve lash
  111. Oil Pressure
  112. Will a sv1000 head work on a tl1000r?
  113. cryoing valves and springs????
  114. engine removal question
  115. Cam idler bearing
  116. Rebuild time?
  117. 19997 tl1000s camshaft broke, help
  118. 98 TL1000S crankshaft
  119. Any one have 03 tlr wiring diagram
  120. Is a 1998 TLR1000 crank replacable with a 1997 TLS1000
  121. TLR/TLS breather mods
  122. cam timing
  123. suspention problem
  124. Cleaning Cylinder Heads and Pistons
  125. New used engine, rebuild stock, or big bore?
  126. 97 TL oil/driveshart seal part numbers
  127. Valve adjustment problems
  128. tick over problem
  129. Stripped sump plug!!
  130. rebuilding my flooded engine
  131. Check Your Shim Buckets ASAP - You've Been warned !!!
  132. Enigne rebuild ideas?
  133. Probably something big-end related? and a guestion...
  134. Rīs piston diameter?
  135. How do I remove the generator rotor from the crank without the factory tool?
  136. starter issues
  137. yosh removal
  138. Riddicks ride report
  139. Front forks compression adjuster not working
  140. Play in the crank
  141. How do I set the cams after a motor rebuild.
  142. Drive shaft spacer removal question TLR
  143. gaskets
  144. Speedo not working
  145. Project TL 1000 Streetfighter *Candy Paint Edition*
  146. New engine rebuild some help please
  147. Is a sv1000 crank interchangeable with a tl1000r?
  148. Should I buy a new crankshaft or have it repaired?
  149. Surprise!
  150. Cylinder boring and re-plating?
  151. knock in front head 2000 tl1000r
  152. JCM Teardown for the first time!
  153. Cracking noise from rear axis
  154. Required items for a rebuild!
  155. Rod and Crank Bearings
  156. Cam Journal Condition
  157. Very sick TLS
  158. DL parts in TLS motor
  159. 1999 TL Clutch
  160. Riddicks Rebuild part 2
  161. Cleaning the case shells
  162. Split front intake cam shaft holder TLR
  163. Engine Case & Crankcase Bolt Sizes / Lengths
  164. Case Bearing Removal
  165. TL1000S(TLR) only has 5 gears?
  166. Valve guides
  167. Fat Stu's New 1040cc Engine Fitted
  168. Cam Timing
  169. More Trouble...
  170. Newbie
  171. Crank Timing
  172. drive gears off shaft
  173. Safe to use?
  174. "R" Crankshaft?
  175. Another Reason for Clutch Slip......
  176. newb with a basket-case
  177. suzuki bond??
  178. Crankshaft Alloy
  179. Piston Broke
  180. Cylinder Rings
  181. thermostat sensor
  182. camshaft out of spec??
  183. Better Way to Get That Engine on Yer Bench :-)
  184. TLS Airbox installation problem
  185. New Bike-Advice?
  186. TLR Engine rebuild for stunt
  187. Total Seal Gapless Rings
  188. has anyone...
  189. More SV1000 / TL Engine Differences
  190. added tre now i'm getting F1 on dash
  191. TLR Engine issues. Please help
  192. who builds a mean tlr motor
  193. Re-build SUCCESS!!!
  194. need some help PLEASE
  195. starter problem
  196. wont go into gear
  197. cracked block
  198. My TLR -99 doesnīt start...!??
  199. camshaft positon sensor
  200. cant get my tl to work
  201. Stripping the TL motor
  202. Best sealant
  203. coolant in oil
  204. Help! Electrical Meltdown!
  205. any differences, 99 tlr cam and '97 tls cam?
  206. Can't get her to start!
  207. No Fuel spitting from injectors
  208. Is engine from SV 1000 fits to TL1000S
  209. rear brake reservior
  210. Valve assy, 2nd?
  211. Benifit to the air box mod?
  212. Y remove the Pari valve
  213. What is this
  214. Extra Flywheel Weights ?
  215. re-build help
  216. C41 FI code
  217. Gas tank fuel line diagram?
  218. Will katana pistons fit in my TL engine?
  219. As per my instructions, i have sorted my starter motors dirty appearance
  220. Picture Whore,,,, engine rebuild coming on :)
  221. Valve Color?
  222. New Parts collected today!! :)
  223. Need Engine
  224. Another Engine Bites the Dust.......
  225. Holy mutha :( !$%^$%Ģ^$Ģ
  226. got the engine stripped today.... NDUS
  227. Not another big end bearing question?
  228. Engine Rebuild
  229. Weird problem
  230. exhaust help please....
  231. Whats the trick?
  232. clutch basket
  233. motor rebuild... need part nums, and sources
  234. How do I get my exhausts black?
  235. shot/bead blast or sonic
  236. fuel filter
  237. Runs for 2 seconds then nothing.
  238. What are the differences between the TLS and TLR engines?
  239. Big end Rod Bearings
  240. Factory Pro Tuning Pro Evo Shift Kits
  241. Flywheel puller needed
  242. checking parts
  243. No huming of fuel pump?
  244. gsxr1000 k7 engine rebuild much harder than TL?
  245. No other gear but third!!
  246. can someone help me
  247. 1 down 5 up ! Clutch Stumble under acceleration?
  248. Need to have my tlr motor rebuild
  249. 97 TLS rebuild....
  250. Big end bearings lucky to catch this one
  251. old or new bolt
  252. need affordable cams
  253. Engine questions?
  254. Gearbox problem. Downshifting impossible
  255. Used/replacement motor resurrection questions!
  256. workin' in the garage......
  257. trouble
  258. Snapped Allen Bolt
  259. super bad oil leak!!!
  260. Need help TN/Ky border Clarksville/Ft. Campbell!
  261. possible mains
  262. High Compression pistons......
  263. Exhaust leak, valve adjustment, or other?
  264. problems with r motor install
  265. re carbs on an rf600
  266. Failed valve bucket tappets?
  267. TLR crankshaft into TLS 97
  268. Tracing down a C33 code
  269. Which one of these things is not like the other?
  270. tranny on its wayout
  271. Removing a stripped head screw / Bolt.
  272. Crankshaft nut question
  273. Exhaust bolts -- replace with studs/nuts?
  274. Crankcase
  275. beginner...Just got 1999 TL1000R
  276. Swapping TLS Swingarm for TLR
  277. new wireing loom- no power???
  278. Brakes (I suck a search)
  279. Why do Suzuki say not to use valve grinding paste
  280. Camshaft problem...
  281. clutch push rod question
  282. 520 conversion
  283. stripped oil plug
  284. shifting ?
  285. Bearings dimensions in the tranny
  286. Dropped gears in tranny...pics of rebuild
  287. TLR clutch on TLS
  288. How do i remove this bearing?
  289. Con Question after Dropped Valve
  290. My motor taken apart.. NDUS (Again)...
  291. The game just began...... NDUS
  292. 4th Gear problem
  293. Engine profi,need your advice (pics 2,2Mb)
  294. Replacing water pump/case oil seal
  295. TLS oil leak with pics
  296. Whats the trick (upper cam gear)
  297. Motivation to post replies?
  298. oil leak any ideas
  299. R motor into S Question
  300. Spun a bearing on the crank.
  301. A Little Help Please...
  302. part # for clutch spring bolts and the hex towers
  303. TL timing
  304. Does this look worn???
  305. tlr not starting...
  306. water pump seal replacement ???????
  307. Why is this leaking?
  308. Clutch problems!!!!
  309. Clutch woes
  310. looking for CDI's description
  311. Electrical Diagram
  312. tl (r) clutch specs. HELP!!!
  313. after major valve work
  314. Engine Alignment
  315. Motor work
  316. Dealer Tool for diagnosing errors. Can it be bought?
  317. What'll it take?
  318. Splitting the Crankcase
  319. I need some serious assistance!!!
  320. Valve Drop. Now what?
  321. valves part II (changing shims)
  322. Sharkskin air box question
  323. I need some help identifiying these plugs - Wiring harness problems
  324. rebuild kit
  325. I'm in a world of hurt, need help in reassembly
  326. valves (changing shims)
  327. TL engine experts: Plug on the left of waterpump??
  328. casing cilinder bore size anyone?
  329. TLS Motor Rebuild - Some Pics
  330. rotellaT testimonial part II - now with power shifting is OK sprinkles
  331. so whats left
  332. do i need a special tool to pull the stator rotor
  333. tls pistons vs tlr pistons
  334. Shift problems
  335. Snapped header bolt
  336. One Cylinder? Fouled plugs? Help..
  337. Sprocket shaft seal upgrade
  338. '02 TLR breather set-up
  339. opinions please
  340. Engine Replacement or Repair
  341. intake or exhaust valves
  342. TLR 6-spring clutches: more plates in 2001+
  343. "improved oil pump??"
  344. smoking exhaust
  345. shift dog replace
  346. Help from tranny gurus
  347. What Size is It?
  348. Degreeing cams
  349. barnett clutch springs
  350. Oil in anti freeze and easy mods
  351. Missing Teeth - clutch basket
  352. timing settings
  353. More rod bearing woes!
  354. Advise from someone.....please
  355. Clutch Locking Tool
  356. clutch problems
  357. question about the cam chain
  358. Tools needed
  359. TLR Crank ID Markings
  360. torque settings
  361. Simple Mods for more HP?
  362. HELP wierd noises from the trans or clutch?
  363. Rod Bearing question...
  364. Fuel Pump Relay Need Help
  365. Rod brg. codes?!
  366. valve specs, upper or lower
  367. Cam Chain guide front Cylinder
  368. Finally solved my clutch problem.
  369. Rear cylinder head removal?
  370. gearbox/gear shift question
  371. TLS / TLR Cranckshat
  372. Crank Machining
  373. Ewwww......dyno numbers
  374. Any one pulled out their cams and notice ....
  375. Mystery part
  376. Is it possible to replace Big End Bearings with the heads and barrels off
  377. Swingarm replacment
  378. Need a little help
  379. Help with cbr 600 block
  380. Engine Sprocket
  381. Weight of engines?
  382. Water pump impeller.
  383. Removing the Engine
  384. Anyone Have Experiance With Weak Charging Systems
  385. Other V-twin install
  386. Exhaust gets red hot, this is normal?
  387. Water In The Oil.
  388. Electrical Issue - No Power!!
  389. Ron Ayers: good, UPS BAD!
  390. Clutch Cover Gasket??
  391. How many hours
  392. do i need new trottle bodies
  393. TLR motor transplanted into TLS
  394. Engine Swap. Difficult?
  395. Gearbox Problem Found
  396. Gasket Kits
  397. Where do I start: Bike and engine tear down
  398. Headlamp trouble!!!
  399. throttle and choke cables
  400. Home Made Carb/TB Balancer
  401. 3 Q's about tear down
  402. TLR Idler Gear Help
  403. Got Carbon!! So how do I get rid of It ?
  404. smaller bore??
  405. ARGH! Stripped crankcase plug (10mm allen)
  406. Valve adjustment
  407. back torque limiter
  408. Here I go! First Qs.
  409. Crankcase Separating Tool & other special tools reqired to rebuild TLR engine?
  410. Tranny/Rebuild & Gasket Q's
  411. Racing Engine Service (RES) ????
  412. Wood crate?
  413. Pair Valve Removal
  414. JE Custom Order?
  415. Tl 1000 r motor anyone need one for parts
  416. Trouble
  417. crankshaft work
  418. decomp remove - why?
  419. Can this be welded you think?
  420. Urgent help required
  421. Im stupid.....
  422. SmokenTLR, why does your frameslider...
  423. old or new
  424. third gear broke
  425. Third gear broke
  426. TPS & Balance ... Wish me luck
  427. Frankinstein's Monster
  428. Clutch cover oil leak (again)
  429. Any fuel injector experts here ??
  430. HELP engine knocking after rebuild
  431. Clutch cover
  432. Replaceing the stator
  433. Do these valve springs look right to you ???
  434. Cheap freshen up #1 totals
  435. knocking engine
  436. HELP: Working out compression ratios
  437. Rifleman's gear lever pin install
  438. Crank thatīs stuck
  439. TL1000R Manuels and Micro fish
  440. Engine locked up on me
  441. Crankcase gasket or seal?
  442. Motor apart any suggestions on what to do enhancement wise!!
  443. First gear replace? How long!
  444. TLR Backfire
  445. Cold Starting
  446. TLS Fuel Pump Gaskets
  447. 2002 engine
  448. chain broke
  449. Engine builders???...
  450. D.I.Y Fork Compressor's
  451. Battery 101
  452. New to TLR world
  453. Crankcase sides not matching?
  454. F.I /Wiring Diagrams TLS
  455. Rear Wheel
  456. Engine Case 98TLS
  457. Triple Clamp TLS
  458. Fork Rebuild TLS
  459. Cam Timing TLS
  460. Throttlebody lines TLS
  461. Fuelpump/Pressure Test TLS
  462. Waterpump Seal TLS
  463. Oil Pressure Check
  464. Compression Test
  465. Drive Chain
  466. Coolant Change TLS
  467. Clutch Adjustment TLS
  468. Throttle Cable Play
  469. Idle Speed TLS
  470. Oil and Filter/Fuel Line
  471. Shim Chart
  472. Tappet Clearance
  473. Spark Plug TLS
  474. TLS Aircleaner
  475. TLS Specifications
  476. Gearbox upgrade.....or not?
  477. Bolting the cases back together
  478. Gearbox rebuild
  479. Engine Rebuild
  480. Third Gear Broke