| Motor Tear Down and Rebuild A complete resource for engine modifications and repair. |
Welcome to the TLZone forums. TLZone is a forum dedicated to the Suzuki TL1000S and TL1000R series of motorcycles, and is the largest and most popular online bulletin board to discuss all things TL related. Not only is TLZ the place to come to talk about bikes, but has also become a strong community of bikers who share interests outside of riding.
You are currently viewing our boards as a guest which gives you limited access to view most discussions and access our other features. By joining our free community you will have access to post topics, communicate privately with other members (PM), respond to polls, upload content and access many other special features. Registration is fast, simple and absolutely free so please, join our community today!
If you have any problems with the registration process or your account login, please contact contact us.
If you are already a member, but have forgotten your password, you can have it sent to your email address by using this form.
|
|
TLZone Commercial Vendors.
|
|
|
|
|
|
 |
|
11-23-2007, 01:20 PM
|
#1 (permalink)
|
One Liter Duc Eater
Member #11012
Posts: 797
Join Date: Aug 2007
Location: The marsh, Vic ,OZ
Sportsbike: late 97TLS
Riding Experience:
Pictures: 0
Life Wasted on TLZone: 2 Weeks, 2 Days and 1:46:58 Hours
sector5
|
TLR clutch on TLS
Hi all,
As my clutch leaver is flapping in the wind from all the wear and tear I got to thinking about if it would be worth putting a TLR system on my TLS. Would this be possible (would it be a big job) and would I get any gains form doing this(is it worth my time and cash)? As I read in a tread “I modded my TLR to cable clutch. It's piece of piss to do, better than hyd anyway!”
|
|
|
|
11-23-2007, 03:30 PM
|
#2 (permalink)
|
Moderator
Member #249
Posts: 7,695
Join Date: Mar 2003
Location: Dalton, Ohio
Sportsbike: 1978 GS 1000E, 1965 Honda Dream, Small batch of dirt bikes
Riding Experience: 36 years - more to come.
Pictures: 0
Life Wasted on TLZone: 3 Months, 1 Week, 6 Days and 13:33:42 Hours
1crock
has no witty saying for
|
It's an easy conversion and much lower maintenance than the cable system. As to whether it's worth it, that all depends on what you like. I have no problem with the hydraulic clutch acuation. There are several here who have converted an S to hydraulic and others who have converted an R to cable. Personal preference.
__________________
"The rifle itself has no moral stature, since it has no will of its own. Naturally, it may be used by evil men for evil purposes, but there are more good men than evil, and while the latter cannot be persuaded to the path of righteousness by propaganda, they can certainly be corrected by good men with rifles."
Colonel Jeff Cooper, in "The Art of the Rifle"
JeffTLZone Forums Staff - Resident Stodgy ME
Questions about the Forums? Click Here
|
|
|
|
11-23-2007, 03:53 PM
|
#3 (permalink)
|
Silver Subscriber
Member #9388
Posts: 421
Join Date: Nov 2006
Location: Amarillo, TX
Sportsbike: 2003 TLR (Parting Out), 1998 TLS
Riding Experience:
Pictures: 0
Life Wasted on TLZone: 1 Day and 21:58:44 Hours
spoonmectr
|
I love the feel of the cable vs the hydro.
__________________
|
|
|
|
11-23-2007, 04:25 PM
|
#4 (permalink)
|
AMA Pit Boss
Member #368
Posts: 2,611
Join Date: Mar 2003
Location: Los Gatos Mnts
Sportsbike: 1997 TLS 2002 KTM 300MXC
Riding Experience: First bike, 1983
Pictures: 0
Life Wasted on TLZone: 1 Week, 0 Days and 1:34:03 Hours
wsmc831
|
unless your clutch has over 50k miles on it, there's no reason the entire thing should be replaced.b
__________________
1997 TLS - the subtle green one. Yosh full system, custom high mount. PcII, Sharkskinz TLR one piece race tail with anti draft undertail, Zero gravity double, Pro-tek rearsets, Hyperpro 916 style damper, corbin seat, Vortex triple clamp, airtech hugger, Penske/Lindeman rear shock and linkage, Lindeman superbike fork valve job, Marchesini 10 spoke Black, Gsxr 750 6 piston calipers and larger m/c, SS brake lines front and rear, Braking Wave Rotors front, milled gsxr rotor rear, billet preload adjusters, airbox reworked, Graves clutch cover, gsxr 1000 rear caliper, Stealth tri metal rear sprocket, Rk 520 chain, sprocket specialists front, KN air filter, Black/gold Pazzo levers, Vortex black gas cap, Ti bolts, ceramic coated headers, 05 1k clip ons, 4 lb battery.
January 2009, the end of an error.
|
|
|
|
11-23-2007, 04:44 PM
|
#5 (permalink)
|
Just call me Ragnar Danneskjöld 
Member #2079
Posts: 24,446
Join Date: Mar 2004
Location: Cambridge MA
Sportsbike: 97 TL1000S, 01 CR250R, 96 DR350SE
Riding Experience: 14 years
Pictures: 0
Life Wasted on TLZone: 3 Months, 3 Weeks, 4 Days and 11:09:09 Hours
BikePilot
|
I think he's replacing the actuator mechanism not the actual clutch.
I swapped mine over for a TLR hydro setup and like it a lot, smoother, lighter feel and I don't have to replace cables and worm drives constantly. The cable setup might work ok on bikes that only see good weather, but they went to crap after a month or two for me.
__________________
Josh 
TL Zone Forum Staff - Resident RAIN RIDER
Questions about The Forums? Click Here
1997 TL1000S/V
- TLR Akro Evo Ti Exhaust - PCII - 5.5" rear rim & 180/55 - Avon AV45/46ST tires - No Steering damper- Uni Filter -Relocated Temp sensor & 98+ t-stat housing/wp cover - TLRCrazy1 Fan Switch Mod - Dual Star heated Grips - HeliBars - 60k miles.
9k mile summer ride report [summer '08]
Ride report: Oshkosh, Rockies, UT, NV, CA, Bajal [summer '09]
|
|
|
|
11-23-2007, 11:41 PM
|
#6 (permalink)
|
Silver Subscriber
Member #144
Posts: 6,226
Join Date: Feb 2003
Location: Mayo country ( Belgium )
Sportsbike: '09 KTM 990 SM-T
Riding Experience: 10 years
Pictures: 0
Life Wasted on TLZone: 2 Weeks, 0 Days and 3:47:50 Hours
wreckah
is quite fit, but he'll die
|
i did the same thing, went to TLR hydra clutch. I did however put a brembo radial master clutch cylinder on, and the feeling is just the best i've ever had on any bike. No more cable for me!
__________________
|
|
|
|
11-24-2007, 01:31 AM
|
#7 (permalink)
|
Superbike Twin
Member #9920
Posts: 141
Join Date: Mar 2007
Location: West Yorkshire, UK
Sportsbike: Yellow '00 Aprilia RSV Mille
Riding Experience: 10 years on and off
Pictures: 0
Life Wasted on TLZone: -
Tantrum
|
 Me Too!
Was pretty easy with a bit of dremmeling - just make sure you get the right parts
It's probably not much better than a perfectly set up cable clutch but it's much more consistent and low maintenance and for me I prefer the feel

|
|
|
|
11-24-2007, 08:10 AM
|
#8 (permalink)
|
One Liter Duc Eater
Member #11012
Posts: 797
Join Date: Aug 2007
Location: The marsh, Vic ,OZ
Sportsbike: late 97TLS
Riding Experience:
Pictures: 0
Life Wasted on TLZone: 2 Weeks, 2 Days and 1:46:58 Hours
sector5
|
just make sure you get the right parts \\
So what will I need to get the complete system ? any extras
|
|
|
|
11-24-2007, 10:10 AM
|
#9 (permalink)
|
Superbike Twin
Member #9920
Posts: 141
Join Date: Mar 2007
Location: West Yorkshire, UK
Sportsbike: Yellow '00 Aprilia RSV Mille
Riding Experience: 10 years on and off
Pictures: 0
Life Wasted on TLZone: -
Tantrum
|
Quote:
Originally Posted by sector5
So what will I need to get the complete system ? any extras
|
Well basically a TLR clutch master cylinder and hose, TLR clutch lever, TLR slave cylinder and TLR clutch pushrod. The TLR pushrod is longer than a TLS so if you have a '97 TLS with the five spring clutch get the TLR one. Also try and get the two bolts that hold the slave cylinder on as they are longer than the TLS ones.
Some people I believe used a TLR sprocket cover to save cutting the TLS one but I think you'll have problems with the holes lining up. I used a Dremel to cut mine down and I think it looks OK.
If you need any help just PM me and I'll send some pics of how I did mine and hopefully answer any questions you may have 
|
|
|
|
11-25-2007, 07:25 AM
|
#10 (permalink)
|
Platinum Subscriber
Member #9961
Posts: 2,286
Join Date: Mar 2007
Location: Manchester, England
Sportsbike: 1997/99 Hybrid TL 1000 SV Matthewman Special
Riding Experience: Learning the hard way
Pictures: 0
Life Wasted on TLZone: 1 Week, 0 Days and 2:18:45 Hours
beurling
is desperate for spring
to let out the beast!
|
Quote:
Originally Posted by Tantrum
Well basically a TLR clutch master cylinder and hose, TLR clutch lever, TLR slave cylinder and TLR clutch pushrod. The TLR pushrod is longer than a TLS so if you have a '97 TLS with the five spring clutch get the TLR one. Also try and get the two bolts that hold the slave cylinder on as they are longer than the TLS ones.
Some people I believe used a TLR sprocket cover to save cutting the TLS one but I think you'll have problems with the holes lining up. I used a Dremel to cut mine down and I think it looks OK.
If you need any help just PM me and I'll send some pics of how I did mine and hopefully answer any questions you may have 
|
+1
i've seen his handywork and it aint half bad for doddering bloke in a cardi
oh and from what i can tell it does make a difference....i am thinking of going down that route later on if my op isnt a great success
by the way gray....i tried steve c's clutch which is the standard cable with the barnett springs...BUGGER ME it's heavy....standard springs all the way for me 
__________________
Colonel Si
1997/99 TL 1000 SV Matthewman Special
off road awaiting strip and refurb 
RIP John.. I ride for you mate
|
|
|
|
| Thread Tools |
|
|
| Display Modes |
Linear Mode
|
Posting Rules
|
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
HTML code is Off
|
|
|
| |