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Old 10-12-2005, 08:06 AM   #11 (permalink)
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have a look at the selector fork guides, they can wear in the case, causing slop. Probably though, another gear is jumping out, affecting third. In other words, not always the gear that wont work is the culprit. strip them down and replace anything suspect? .. your taking it well I must say! .. calmer man than me!
 
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Old 10-12-2005, 09:02 AM   #12 (permalink)
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To tell u the truth its not my bike but it was fun stripping it and now weve done it once it will be easier the next time. just the cose that is a pain.still we will get it done. and some great pics up there can see the wear on the dogs thanks and have fun smeg
 
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Old 10-14-2005, 03:51 PM   #13 (permalink)
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Hey all,

Here is the wear smeg was refering to... a whopping 1.1mm gap was found between the 3/4th drive gear fork & groove... we swapped out the fork for the 3rd/4th drive gear, the gear itself and top drive gear for good measure too. I see the pics you put up show the driven gears as opposed to the drive gears Doug...?

-Should have taken a look at the tolerences on the selector shaft too me thinks!

-Oh the misery after bolting her all together again, hearing her fire up nicely, only to find that same, mildy irritating "I'm not gonna let you play in 3rd today" fault.

Thanks to the sharkinsmeg for his help and marvelous dislpay of tea-drinking capabilities while getting to this stage in the learning process...

Regards... Beeeeev.
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Old 10-15-2005, 10:25 AM   #14 (permalink)
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Well everyone we have stripped the hole thing again this afternoon started at 12.30 just finished 6.00 ok hole engine out and complete strip this time.The gears are shot on the other shaft just like the pictures so great that we foundsomething possitive and just have to get the parts now. Thanks all for the help and we will put some pics on later. Cheers Smegg
 
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Old 10-15-2005, 03:53 PM   #15 (permalink)
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The aformentioned wear on 5th driven...
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Old 11-03-2005, 02:30 AM   #16 (permalink)
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Ahaa, changed the above pictured gears, threw it back together & bingo bango boogaloo, i got 3rd back again!

Job Done.

Cheers smeg!

Beev.
 
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Old 11-03-2005, 08:19 AM   #17 (permalink)
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I fell your joy at having fixed it.

Tls/r the dogs are no longer sharp and won't stay engaged under power. The actual gears looked good, but the engagement dogs were worn. If you need more I have some more pictures.

Look at first driven gear

click for big un



damage can be subtle, see the worn dog at one o'clock on third gear? This and fifth did me in
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Old 11-03-2005, 10:48 PM   #18 (permalink)
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Cheers DRZ its nice to see the smile back on beev face aftervhe took it out for a run.Thanks for the help and i will get him to put some more pics up sometime.
 
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