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TLZone Commercial Vendors.
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04-13-2009, 08:11 AM
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#1 (permalink)
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Baby Twin
Member #17365
Posts: 24
Join Date: Apr 2009
Location: Shepherdsturd, WV
Sportsbike: TL1000R
Riding Experience: '98
Pictures: 0
Life Wasted on TLZone: 17:32:13 Hours
VillageIdiot
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Gas tank fuel line diagram?
I need to put the gas tank back on a tlr. Is there a site with a diagram that shows where what lines connect to which outlets on the tank?
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04-13-2009, 08:48 AM
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#2 (permalink)
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Silver Subscriber
Member #9267
Posts: 705
Join Date: Oct 2006
Location: UK / COUNTY of LINCOLNSHIRE
Sportsbike: TL 1000R / 98 VINTAGE.
Riding Experience: 31yrs,but backing off now
Pictures: 0
Life Wasted on TLZone: 2 Weeks, 4 Days and 22:23:19 Hours
WIL 1100
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Feed is pipe with plastic clip on !! iam sure only one of your pipes will connect to that so that as to be the correct pipe , other pipe is fuel return (back to tank) as a fine ribbed protection cover over it . then theres a plain rubber pipe which is a drain pipe from around your filler cap .. that comes out of your tank on right side to right of your fuel pump plate/ bolts.  |
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04-13-2009, 09:20 AM
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#3 (permalink)
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Baby Twin
Member #17365
Posts: 24
Join Date: Apr 2009
Location: Shepherdsturd, WV
Sportsbike: TL1000R
Riding Experience: '98
Pictures: 0
Life Wasted on TLZone: 17:32:13 Hours
VillageIdiot
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There's four outlets on the tank though. Two coming directly from the tank on the right (orientation of tank sitting on bike and sitting behind tank, irrc) and the two coming off the copper colored plate on the bottom.
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04-13-2009, 09:33 AM
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#4 (permalink)
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Silver Subscriber
Member #9267
Posts: 705
Join Date: Oct 2006
Location: UK / COUNTY of LINCOLNSHIRE
Sportsbike: TL 1000R / 98 VINTAGE.
Riding Experience: 31yrs,but backing off now
Pictures: 0
Life Wasted on TLZone: 2 Weeks, 4 Days and 22:23:19 Hours
WIL 1100
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4 coming out  two on your copper coloured plate(bottom of fuel pump &filter) are out let and inlet(return) then drain neck from tank top , this 4th one has lost me,  |
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04-13-2009, 11:08 AM
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#5 (permalink)
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Baby Twin
Member #17365
Posts: 24
Join Date: Apr 2009
Location: Shepherdsturd, WV
Sportsbike: TL1000R
Riding Experience: '98
Pictures: 0
Life Wasted on TLZone: 17:32:13 Hours
VillageIdiot
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I looked up some diagrams and have a service manual, but it's not very clear. I see the fuel send and return and the water drain. There's two outlets that I'm talking about, one is the water drain. Is there a separate one for fuel drain? Like for overflow? I'm guessing that's what both they are.
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04-13-2009, 11:30 AM
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#6 (permalink)
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Silver Subscriber
Member #9267
Posts: 705
Join Date: Oct 2006
Location: UK / COUNTY of LINCOLNSHIRE
Sportsbike: TL 1000R / 98 VINTAGE.
Riding Experience: 31yrs,but backing off now
Pictures: 0
Life Wasted on TLZone: 2 Weeks, 4 Days and 22:23:19 Hours
WIL 1100
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Fuel / water will come out of the plug in base of tank depending if you wash the bike or you fill it full+full of petrol and your cap seal is not sealing !!
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04-13-2009, 08:49 PM
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#7 (permalink)
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Upside Down Super Mod
Member #103
Posts: 37,819
Join Date: Feb 2003
Location: Melbourne, Australia.
Sportsbike: GSXR1000 K3
Riding Experience: 20+ years
Pictures: 146
Life Wasted on TLZone: 5 Months, 1 Week, 1 Day and 10:51:30 Hours
Steve TLS
is TLess
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Location in your profile would be handy.
Is it a CA bike? The tanks for CA have an extra vent that goes to the charcoal cannister in the trunk. I'm sure there's a routing diagram in the back of the manual for the CA emissions stuff. (And tank lines). the factory manual can be downloaded from this site in the file vault.
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04-14-2009, 06:30 AM
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#8 (permalink)
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Baby Twin
Member #17365
Posts: 24
Join Date: Apr 2009
Location: Shepherdsturd, WV
Sportsbike: TL1000R
Riding Experience: '98
Pictures: 0
Life Wasted on TLZone: 17:32:13 Hours
VillageIdiot
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Quote:
Originally Posted by Steve TLS
Location in your profile would be handy.
Is it a CA bike? The tanks for CA have an extra vent that goes to the charcoal cannister in the trunk. I'm sure there's a routing diagram in the back of the manual for the CA emissions stuff. (And tank lines). the factory manual can be downloaded from this site in the file vault.
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It wouldn't have helped, but that does.
I'm in WV. It is a CA bike, so of course it has CA emssions. I wasn't thinking of that at all.
I have the service manual I downloaded, but it didn't have any clear photos and I didn't look in the back. I have pictures of all the lines and stuff that I hooked up last night. I'm hoping they're all correct. I'll post them up.
We had the tank on the bike, new battery in, and ready to go. I poured a gallon of gas into the tank and it all fell out of the bottom. The gasket around the fuel pump is useless. I'm going to try and get one so Friday evening we can install and try again. |
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04-14-2009, 07:33 AM
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#9 (permalink)
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WSB Pit boss
Member #74
Posts: 7,260
Join Date: Feb 2003
Location: San Ramon, CA
Sportsbike: 2002 TL1000R b/w
Riding Experience: been there, done that!
Pictures: 0
Life Wasted on TLZone: 2 Days and 18:40:44 Hours
dragonbro
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CA tank will have the extra vent tube line that goes back to the evap canister. When I removed my evap canister I ran that line to the back of the tail section and installed an inline fuel filter with a foam cap to deal with venting/fumes.
__________________
2002 TLR B/W  . Yoshimura bolt on Titanium cans. Yosh box remap. Joe V airbox mod. plug in TRE. 17/41 sprockets. Zero Gravity double bubble screen.  fan switch. HyperPro steering damper. Extreme Graphic Top Gun undertail. Ohlins rear shock.
Gear: Arai Quantum f. Joe Rocket GPX 1pc suit. Alpinestars Super Tech boots. Alpinestars GP-1 gloves----always wear it all
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04-14-2009, 08:11 AM
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#10 (permalink)
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Baby Twin
Member #17365
Posts: 24
Join Date: Apr 2009
Location: Shepherdsturd, WV
Sportsbike: TL1000R
Riding Experience: '98
Pictures: 0
Life Wasted on TLZone: 17:32:13 Hours
VillageIdiot
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So what's the line with the wire coil around it that runs from right below the tank hinge? Is that to the evap can?
I'll get the photos off the phone and post them up as soon as I can.
I just order a gasket to replace the bad one so I'll try again on Friday.
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