got the engine stripped today.... NDUS - TLZone Forums

Go Back   TLZone Forums > The Workshop > Motor Tear Down and Rebuild

Motor Tear Down and Rebuild A complete resource for engine modifications and repair.


Welcome to the TLZone forums. TLZone is a forum dedicated to the Suzuki TL1000S and TL1000R series of motorcycles, and is the largest and most popular online bulletin board to discuss all things TL related. Not only is TLZ the place to come to talk about bikes, but has also become a strong community of bikers who share interests outside of riding.

You are currently viewing our boards as a guest which gives you limited access to view most discussions and access our other features. By joining our free community you will have access to post topics, communicate privately with other members (PM), respond to polls, upload content and access many other special features. Registration is fast, simple and absolutely free so please, join our community today!

If you have any problems with the registration process or your account login, please contact contact us.

If you are already a member, but have forgotten your password, you can have it sent to your email address by using this form.


TLZone Commercial Vendors.






ShopToBeFast.com Today!






Reply
 
LinkBack Thread Tools Display Modes
Old 03-08-2009, 02:06 PM   #1 (permalink)
One Liter Duc Eater
 
IOWNATL1000S's Avatar
 
Member #11669
Posts: 596
Join Date: Nov 2007
Location: Lincolnshire, England
Sportsbike: TL1000s, GSX750W
Riding Experience: Since 1995
Trader Rating: (1)
Pictures: 0
Life Wasted on TLZone: 4 Days and 8:02:50 Hours

IOWNATL1000S ROBORE PRUDENTIA PRAESTAT
Send a private message to <!-- google_ad_section_start(weight=ignore) -->IOWNATL1000S<!-- google_ad_section_end --> Steve is the prettiest admin
got the engine stripped today.... NDUS

well,,,, got the engine stripped today,, just got to get it to work tomorow to use the bolts that we have on the shelf, and the impact driver, to remove the generator flywheel,, then i can split the cases and see what gears are trashed in the evening.... more pictures tomorow night then



throttle body off....



cams out....





heads with cams out....



where the chain goes 8)....



rear head off....



rear piston....



getting there,,,, with the help of the file vault and the TLS manual!!.... thank you TLZONE,,



my 'special' tool for removing clutch components ;P,,,, worked though



under the clutch components....



clutch plates out....



all thats left is that flywheel and then cases split and look at those gears!!!!
__________________


Full respray in two pack black gloss, with a holographic rainbow metalflake layed over the top, Stainless heelplates, Stainless Chainguard, Micron Carbon Cans, New sprockets and D.I.D. chain, Carbon effect Air intakes, Carbon Effect Dash surround, Metzeler Racetec Tyres (120 front and 180 rear),Led rear light with built in LED indicators, LED numberplate light, Modified undertray and Numberplate bracket, Iridium front indicators, Iridium Double bubble screen, Seat hump, Goodridge Stainless Brake lines, Sintered Pads front and rear, Manual fan switch mod, Polished Rims (edges only)
 
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 03-08-2009, 02:57 PM   #2 (permalink)
Sam Sam is offline
The Suck, Squeeze, Bang, Blow Moderator
 
 
Sam's Avatar
 
Member #2130
Posts: 9,849
Join Date: Mar 2004
Location: York, Ooop North in England
Sportsbike: 3 TLS's, 06 ER6-F
Riding Experience: 33 Years & Still Counting
Trader Rating: (104)
Pictures: 1
Life Wasted on TLZone: 2 Months, 4 Weeks, 1 Day and 14:54:18 Hours

Sam
Send a private message to <!-- google_ad_section_start(weight=ignore) --><b>Sam</b><!-- google_ad_section_end --> Steve is the prettiest admin
I've never seen an engine so clean on the inside, good work
__________________

www.tl1000s.com (My Racing Web Site)
www.fiche-man.com (Modern Motorcycle Microfiche and Manuals on CD-Rom
TLOTM Nov 04, March 06 and June 07, TLOTY 07

TLZone Forums Staff -
Questions about the Forums? Click Here

Help Support TLZone: Subscribe
 
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 03-08-2009, 03:00 PM   #3 (permalink)
WSB Pit boss
 
Gigas's Avatar
 
Member #2708
Posts: 7,736
Join Date: May 2004
Location: Athens - Greece
Sportsbike: TLS 1000, Husqy 610 SM, Enfield Bullet 500
Riding Experience: Always learning...
Trader Rating: (43)
Pictures: 0
Life Wasted on TLZone: 1 Year, 5 Months, 2 Weeks, 3 Days and 11:59:11 Hours

Gigas misses his lost innocence...
Send a private message to <!-- google_ad_section_start(weight=ignore) -->Gigas<!-- google_ad_section_end --> Steve is the prettiest admin
Quote:
Originally Posted by Sam View Post
I've never seen an engine so clean on the inside, good work
It's a surprise for everyone when YOU see something new in a TL engine
 
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 03-08-2009, 03:03 PM   #4 (permalink)
One Liter Duc Eater
 
IOWNATL1000S's Avatar
 
Member #11669
Posts: 596
Join Date: Nov 2007
Location: Lincolnshire, England
Sportsbike: TL1000s, GSX750W
Riding Experience: Since 1995
Trader Rating: (1)
Pictures: 0
Life Wasted on TLZone: 4 Days and 8:02:50 Hours

IOWNATL1000S ROBORE PRUDENTIA PRAESTAT
Send a private message to <!-- google_ad_section_start(weight=ignore) -->IOWNATL1000S<!-- google_ad_section_end --> Steve is the prettiest admin
thanks Sam,,

The clean thing is why i am so gutted the gears have gone,,

the bike has got a genuine 5000 miles on it with one owner,, 2 with me,,,, since i have had it,, i have given it 2 oil changes,, i like to give them regularly as that is what keeps an engine sweet,,, apart from the gears though LOL ,,,, i have only done about 600 miles on it so far, but it looks like it has had them quite frequently,, cant see any wear on the internals,,,, anywhere,,
__________________


Full respray in two pack black gloss, with a holographic rainbow metalflake layed over the top, Stainless heelplates, Stainless Chainguard, Micron Carbon Cans, New sprockets and D.I.D. chain, Carbon effect Air intakes, Carbon Effect Dash surround, Metzeler Racetec Tyres (120 front and 180 rear),Led rear light with built in LED indicators, LED numberplate light, Modified undertray and Numberplate bracket, Iridium front indicators, Iridium Double bubble screen, Seat hump, Goodridge Stainless Brake lines, Sintered Pads front and rear, Manual fan switch mod, Polished Rims (edges only)
 
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 03-08-2009, 04:26 PM   #5 (permalink)
AMA Pit Boss
 
133bhp's Avatar
 
Member #4408
Posts: 2,249
Join Date: Feb 2005
Location: UK
Sportsbike:
Riding Experience: 30 odd years
Trader Rating: (2)
Pictures: 0
Life Wasted on TLZone: 3 Weeks, 2 Days and 12:37:09 Hours

133bhp
Send a private message to <!-- google_ad_section_start(weight=ignore) -->133bhp<!-- google_ad_section_end --> Steve is the prettiest admin
you dont have to remove the gen to split the cases, only if need acces to both mains? (never heard of then going)
__________________
Funny how everyone's so knowledgeable about everything since the internet was invented!

Main sponsor.-
ebaY
 
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 03-08-2009, 11:46 PM   #6 (permalink)
One Liter Duc Eater
 
IOWNATL1000S's Avatar
 
Member #11669
Posts: 596
Join Date: Nov 2007
Location: Lincolnshire, England
Sportsbike: TL1000s, GSX750W
Riding Experience: Since 1995
Trader Rating: (1)
Pictures: 0
Life Wasted on TLZone: 4 Days and 8:02:50 Hours

IOWNATL1000S ROBORE PRUDENTIA PRAESTAT
Send a private message to <!-- google_ad_section_start(weight=ignore) -->IOWNATL1000S<!-- google_ad_section_end --> Steve is the prettiest admin
Quote:
Originally Posted by 133bhp View Post
you dont have to remove the gen to split the cases, only if need acces to both mains? (never heard of then going)
Oh, ok then,, i will still take it off though,,,, just to check.... i want to do it right if i am bothering at all,, so while i am in there i am checking everything, and replacing as needed.

So far though it has been so clean that nothing looks like it is needed apart from a couple of gaskets that have gone brittle and split,, but i am getting the full gasket kit and doing them all anyway.
__________________


Full respray in two pack black gloss, with a holographic rainbow metalflake layed over the top, Stainless heelplates, Stainless Chainguard, Micron Carbon Cans, New sprockets and D.I.D. chain, Carbon effect Air intakes, Carbon Effect Dash surround, Metzeler Racetec Tyres (120 front and 180 rear),Led rear light with built in LED indicators, LED numberplate light, Modified undertray and Numberplate bracket, Iridium front indicators, Iridium Double bubble screen, Seat hump, Goodridge Stainless Brake lines, Sintered Pads front and rear, Manual fan switch mod, Polished Rims (edges only)
 
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Old 03-09-2009, 01:28 AM   #7 (permalink)
Sam Sam is offline
The Suck, Squeeze, Bang, Blow Moderator
 
 
Sam's Avatar
 
Member #2130
Posts: 9,849
Join Date: Mar 2004
Location: York, Ooop North in England
Sportsbike: 3 TLS's, 06 ER6-F
Riding Experience: 33 Years & Still Counting
Trader Rating: (104)
Pictures: 1
Life Wasted on TLZone: 2 Months, 4 Weeks, 1 Day and 14:54:18 Hours

Sam
Send a private message to <!-- google_ad_section_start(weight=ignore) --><b>Sam</b><!-- google_ad_section_end --> Steve is the prettiest admin
If the chain has been too tight it can cause the gearbox to fail prematurely, I would replace the gearbox output bearing, oil pump and big end shells while the cases are split
__________________

www.tl1000s.com (My Racing Web Site)
www.fiche-man.com (Modern Motorcycle Microfiche and Manuals on CD-Rom
TLOTM Nov 04, March 06 and June 07, TLOTY 07

TLZone Forums Staff -
Questions about the Forums? Click Here

Help Support TLZone: Subscribe
 
Digg this Post!Add Post to del.icio.usBookmark Post in TechnoratiFurl this Post!
Reply With Quote
Reply

Tags
engine, ndus, stripped, today....



Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On



All times are GMT -7. The time now is 02:30 AM.

VBulletin:
Powered by vBulletin® Version 3.7.4
Copyright ©2000 - 2010, Jelsoft Enterprises Ltd.
Search Engine Friendly URLs by vBSEO 3.1.0

Intellectual Property:
© 2006-2008 TLZ Holdings, LLC.
TLZone, TLZ, and the TLZone logos are registered trademarks of TLZ Holdings, LLC.


Hosted and Designed by: own3doutput.com

Advertise:
Want to see your business on our site? Advertise with us.

Partnership:
You scratch our back, we scatch your's. Partner with us.

Subscribe:
Want to help support TLZone? Want your own tlzone.net email address? Want to rock the Casbah? Want a larger inbox? Want to achieve Nirvana? Subscribe Today!

A TL Haiku:
Fax machine anthems.
Forward thinking carpenter.
Exhilaration.

Enjoy Our Other Sites: