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| Motor Tear Down and Rebuild A complete resource for engine modifications and repair. |
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Welcome to the TLZone forums. TLZone is a forum dedicated to the Suzuki TL1000S and TL1000R series of motorcycles, and is the largest and most popular online bulletin board to discuss all things TL related. Not only is TLZ the place to come to talk about bikes, but has also become a strong community of bikers who share interests outside of riding.
You are currently viewing our boards as a guest which gives you limited access to view most discussions and access our other features. By joining our free community you will have access to post topics, communicate privately with other members (PM), respond to polls, upload content and access many other special features. Registration is fast, simple and absolutely free so please, join our community today! If you have any problems with the registration process or your account login, please contact contact us. If you are already a member, but have forgotten your password, you can have it sent to your email address by using this form. |
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#11 (permalink) |
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Silver Subscriber
Member #89
Posts: 5,385
Join Date: Feb 2003
Location: New Hampshire
Sportsbike: 98 TLR - 2000 SV 650
Riding Experience: 31
Trader Rating: (19)
Pictures: 0
Life Wasted on TLZone: 1 Week, 1 Day and 4:17:39 Hours
Ryno
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Not only that but piston speed is a lot higher as well
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#12 (permalink) | |
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AMA Pit Boss
Member #112
Posts: 3,505
Join Date: Feb 2003
Location: Finland
Sportsbike: speed triple 1050,T-ace trackhack, used to have 97 TLS
Riding Experience: over 10 years on the road
Trader Rating: (1)
Pictures: 0
Life Wasted on TLZone: 1 Day and 8:27:01 Hours
JarkkoT
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Quote:
usually four cylinder bikes have such safety marginals, that you can hit the limiter all day. Like when I had 954rr, I used to just accelerate at first untill I hit the limiter, then i knew I was at the speed limit or little over. It's fun. With speed triple 1050 the limiter is kinda low(9500), so I pretty much hit it daily. daily limiter banging is not recomended for TL, 10k is not the same to all engine configurations.
__________________
I take no liability if someone burns up his/her TL with Jarkko/Sparkko/plus mod It's safe if it's done right....quote: Originally posted by tv1000s "If i had a garage half the size of the smallest garage you guys had i would build a tl powered airplane with lazers" |
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#13 (permalink) |
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Superbike Twin
Member #6819
Posts: 124
Join Date: Jan 2006
Location: Wellington, New Zealand
Sportsbike: tls/r hybrid
Riding Experience: Since 2001
Trader Rating: (0)
Pictures: 0
Life Wasted on TLZone: 1 Week, 6 Days and 8:54:34 Hours
brent_b
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You live and learn i guess.. There is always a bright side, if you blow up a tls engine, you can throw a tlr engine in, its like Christmas!
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#14 (permalink) |
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Silver Subscriber
Member #2058
Posts: 3,058
Join Date: Feb 2004
Location: Eureka ca A.K.A=The Friggn BOONIES
Sportsbike: TLS-THE DEADSEXY ONE!!
Riding Experience: 22 yrs riding street
Trader Rating: (21)
Pictures: 0
Life Wasted on TLZone: 4 Days and 3:57:31 Hours
zippytlsr
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If it were me Pad... I think i would send the crank off for balance and polish, I just put NEW shells of the same size in when i put my motor together. I measured mine and all was within tolerances. Just my own guess here, but it does appear that a lack of oil has been an issue or maybe something got pumped through the system and made it to the bearing surface. Now i will be checking my oil with a damn microscope.
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__________________
Scorpio SE-i500 system,TLR MOTOR, pc2,yosh full system w/titanium cans ,(thanks 00tiller) k+N filter, UFO tail light kit-sweet! Corbin seat,Heli Bars, Throttle miester, six pot tlr caliper system, dble bubble screen,Galfer ss brake lines front&rear,tl tank protector,Bitubo rear shock-thanks Origin8tor!,clear clutch cover, CRG Levers,clear tailight lens-new paint, front end reworked by Aftershocks, fresh Powdercoated rims and front Wave rotors via TODD at Cal sportbike,as well as a SPEEDO HEALER from him, |
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#15 (permalink) | |
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The Suck, Squeeze, Bang, Blow Moderator
![]() Member #2130
Posts: 5,803
Join Date: Mar 2004
Location: York, Ooop North in England
Sportsbike: 3 TLS's, GSXR1000K7, SuperDuke R
Riding Experience: 32 Years & Still Counting
Trader Rating: (73)
Pictures: 0
Life Wasted on TLZone: 3 Weeks, 3 Days and 11:34:43 Hours
Sam
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Quote:
When you fit the new shells it's best to check with plastiguage as there are manufacturing tolerances on new shells ![]()
__________________
www.tl1000s.com (My Racing Web Site) www.fiche-man.com (Modern Motorcycle Microfiche and Manuals on CD-Rom TLOTM Nov 04, March 06 and June 07, TLOTY 07 TLZone Forums Staff - Questions about the Forums? Click Here Help Support TLZone: Subscribe |
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#16 (permalink) |
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Silver Subscriber
Member #12363
Posts: 1,843
Join Date: Jan 2008
Location: Brisbane Qld
Sportsbike: 97 tl1000s
Riding Experience: 32 years
Trader Rating: (6)
Pictures: 0
Life Wasted on TLZone: 1 Month, 0 Weeks, 0 Days and 0:12:59 Hours
The Ring-In
don't ride with me I'm a
rain god and a C***
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Most erosion on shells is caused in some way by cavitation. that is when the oil has gaps in it. the gaps can be air or just blank space.
running low on oil , clearances too wide, excessive side clearance. too tight clearances at higher rpm ( go figure!!! . no actually the oil has to get out, if it can't you get problems. high performance shells are thinner at the join line to let oil out.) high rpm may starve the oil pump from poor oil return. and of course high rpm high demand on oil, so the need for better oils. aging oil pumps may get waeker too. have a good hunt around before closing up the cases. chek the rods for concentricity too. The big ends rely on the the mains for oil pressure too so check these. ( if oil gets out here it starves the b/e hope this helps
__________________
Cheers Stu oggi knobs. anodised barends, heli bars. arrow cans, custom rear peg mounts, white power shock, hugger, undertail, clear tail light lens, PC 11 , modded airbox, K&N air filter, 6 spots, braided front lines, polished rims and colour matched painted wheel spokes, fan override switch , TRE, tank bra, american high capacity battery, sv650 grab rail,RGV250 front guard. |
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#17 (permalink) |
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Silver Subscriber
Member #2058
Posts: 3,058
Join Date: Feb 2004
Location: Eureka ca A.K.A=The Friggn BOONIES
Sportsbike: TLS-THE DEADSEXY ONE!!
Riding Experience: 22 yrs riding street
Trader Rating: (21)
Pictures: 0
Life Wasted on TLZone: 4 Days and 3:57:31 Hours
zippytlsr
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damn.... you guys are freakn me out... i did plastigauge.. rackn frakn sakn crap!! yeah, it may work... but damn.... what a pain in the ASS. Practically got me ready to tear the motor apart just to make sure nothing bad is happening.
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__________________
Scorpio SE-i500 system,TLR MOTOR, pc2,yosh full system w/titanium cans ,(thanks 00tiller) k+N filter, UFO tail light kit-sweet! Corbin seat,Heli Bars, Throttle miester, six pot tlr caliper system, dble bubble screen,Galfer ss brake lines front&rear,tl tank protector,Bitubo rear shock-thanks Origin8tor!,clear clutch cover, CRG Levers,clear tailight lens-new paint, front end reworked by Aftershocks, fresh Powdercoated rims and front Wave rotors via TODD at Cal sportbike,as well as a SPEEDO HEALER from him, |
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#18 (permalink) |
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The Suck, Squeeze, Bang, Blow Moderator
![]() Member #2130
Posts: 5,803
Join Date: Mar 2004
Location: York, Ooop North in England
Sportsbike: 3 TLS's, GSXR1000K7, SuperDuke R
Riding Experience: 32 Years & Still Counting
Trader Rating: (73)
Pictures: 0
Life Wasted on TLZone: 3 Weeks, 3 Days and 11:34:43 Hours
Sam
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It doesn't take long to check when the engine is stripped
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__________________
www.tl1000s.com (My Racing Web Site) www.fiche-man.com (Modern Motorcycle Microfiche and Manuals on CD-Rom TLOTM Nov 04, March 06 and June 07, TLOTY 07 TLZone Forums Staff - Questions about the Forums? Click Here Help Support TLZone: Subscribe |
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#19 (permalink) |
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Silver Subscriber
Member #4340
Posts: 4,201
Join Date: Jan 2005
Location: was Chicago, now Long Beach, CA
Sportsbike: 2001 TLR, Cagiva 650, K1200LT
Riding Experience: 40 years
Trader Rating: (24)
Pictures: 0
Life Wasted on TLZone: 1 Week, 1 Day and 2:35:42 Hours
cyclecamper
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Surprising sometimes how springy a stock rod is, and how much they can deform without breaking. I'm kind of hoping my Carillos will not just resist simple fracture, but cap might also hold shape and thus hold bearing tolerances better. Here's hoping! Since mine are the Yosh-spec Carillos, they have no oil-spray slot on their sides at all, instead they are EDM drilled their entire length to provide forced-oil lube to the wrist pins. But if I get even a spec of dirt into a big-end bearing, it will have no easy way out.
__________________
It's about control skill; this is a motorized dance for joy and not Russian roulette. |
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#20 (permalink) |
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AMA Pit Boss
Member #112
Posts: 3,505
Join Date: Feb 2003
Location: Finland
Sportsbike: speed triple 1050,T-ace trackhack, used to have 97 TLS
Riding Experience: over 10 years on the road
Trader Rating: (1)
Pictures: 0
Life Wasted on TLZone: 1 Day and 8:27:01 Hours
JarkkoT
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TLR oil pump is better for cavitation prevention, it has feed for both sides of the pump. TLS has only feed from single side.
Oil cavitys form easily if there is gas in the oil. when pump sucks oil the pressure is going down and if there is any gas in it, it can easily turn into vapor under heat and low pressure. and we all know TLS is notarious for gas in the oil.
__________________
I take no liability if someone burns up his/her TL with Jarkko/Sparkko/plus mod It's safe if it's done right....quote: Originally posted by tv1000s "If i had a garage half the size of the smallest garage you guys had i would build a tl powered airplane with lazers" |
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